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This is the free Material Data Center Datasheet of Ultraform® S2320 003 PRO AT - POM - BASF

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Product Texts
Easy flowing and rapidly freezing grade for injection molding difficult, thin-walled parts.

Ultraform® PRO offers a comprehensive service package, which supports customers in product development for the medical technology market.

Ultraform® PRO complies with the basic requirements of Pharmacopoeia and Biocompatibility-Tests in Europe, United States and Japan respectively as specified below. However, the biocompatibility tests were recorded on tests specimens of Ultraform PRO to show compatibility and potential suitability of the material in general. The biocompatibility-tests and the other tests listed below are not part of any continuous production control.

European Pharmacopoeia, Japanese Pharmacopoeia:
The composition of the product complies with the basic requirements of the European Pharmacopoeia 8th Edition, Chap.
3.2.2. "Plastic Containers and Closures for Pharmaceutical Use" and with the basic requirements of the Japanese Pharmacopoeia,16th Edition, General Information, “17. Plastic Containers for Pharmaceutical Products”. However, suitability for the end application concerned including observation of given limitations and toxicological thresholds have to be ensured on the final article by the producer.

US Pharmacopoeia: Biological Reactivity Tests, USP Plastic Class VI (USP VI)

ISO 10993-5: Biological Evaluation of Medical Devices Part 5: Test for Cytotoxicity

DMF: A Drug Master File (DMF) has been registered at FDA for Ultraform® PRO.

Food Contact: Ultraform® PRO is in compliance with multiple regional food contact regulations, especially for Europe and United States.

Additional compliances may also be available. Please contact your local representative or the Ultraplaste Infopoint (E-Mail: ultraplaste.infopoint@basf.com, Telefon: 49 621-60-78780, Fax: 49 621-60-78730).

For notice:
However, BASF has not designed or tested its plastics with respect to all of the special requirements related to their use in medical devices (defined in risk classes I to III according to the European and US Medical Device legislation) and pharmaceutical applications. Therefore BASF makes no warranties, express or implied, concerning the suitability of any BASF plastics for use in any medical device and pharmaceutical applications.

Abbreviated designation according to ISO 1043-1: POM
Designation according to ISO 29988-POM-K,,M-GNR,4-2
Processing/Physical CharacteristicsValueUnitTest Standard
ISO Data
Melt volume-flow rate, MVR 11 cm³/10min ISO 1133
Temperature 190 °C -
Load 2.16 kg -
Molding shrinkage, parallel 2.1 % ISO 294-4, 2577
Molding shrinkage, normal 2.1 % ISO 294-4, 2577
Mechanical propertiesValueUnitTest Standard
ISO Data
Tensile Modulus 2700 MPa ISO 527
Yield stress 64 MPa ISO 527
Yield strain 10 % ISO 527
Nominal strain at break 29 % ISO 527
Flexural modulus, 23°C 2700 MPa ISO 178
Tensile creep modulus, 1h 1900 MPa ISO 899-1
Tensile creep modulus, 1000h 1300 MPa ISO 899-1
Charpy impact strength, +23°C 250 kJ/m² ISO 179/1eU
Charpy impact strength, -30°C 230 kJ/m² ISO 179/1eU
Charpy notched impact strength, +23°C 6 kJ/m² ISO 179/1eA
Charpy notched impact strength, -30°C 5.5 kJ/m² ISO 179/1eA
Izod notched impact strength, +23°C 5.5 kJ/m² ISO 180/1A
Izod notched impact strength 5.5 kJ/m² ISO 180/1A
Temperature -30 °C -
Ball indentation hardness 145 MPa ISO 2039-1
Thermal propertiesValueUnitTest Standard
ISO Data
Melting temperature, 10°C/min 167 °C ISO 11357-1/-3
Temp. of deflection under load, 1.80 MPa 100 °C ISO 75-1/-2
Temp. of deflection under load, 0.45 MPa 156 °C ISO 75-1/-2
Vicat softening temperature, B 150 °C ISO 306
Coeff. of linear therm. expansion, parallel 110 E-6/K ISO 11359-1/-2
Burning Behav. at 1.5 mm nom. thickn. HB class IEC 60695-11-10
Thickness tested 1.6 mm -
Yellow Card available yes - -
Burning Behav. at thickness h HB class IEC 60695-11-10
Thickness tested 0.8 mm -
Yellow Card available yes - -
Oxygen index 15 % ISO 4589-1/-2
Electrical propertiesValueUnitTest Standard
ISO Data
Relative permittivity, 100Hz 3.8 - IEC 62631-2-1
Relative permittivity, 1MHz 3.8 - IEC 62631-2-1
Dissipation factor, 100Hz 10 E-4 IEC 62631-2-1
Dissipation factor, 1MHz 50 E-4 IEC 62631-2-1
Volume resistivity 1E11 Ohm*m IEC 62631-3-1
Surface resistivity 1E13 Ohm IEC 62631-3-2
Electric strength 40 kV/mm IEC 60243-1
Comparative tracking index 600 - IEC 60112
Other propertiesValueUnitTest Standard
Water absorption 0.9 % Sim. to ISO 62
Humidity absorption 0.2 % Sim. to ISO 62
Density 1410 kg/m³ ISO 1183
Processing Recommendation Injection MoldingValueUnitTest Standard
Pre-drying - Temperature 100 °C -
Pre-drying - Time 3 h -
Processing humidity ≤0.2 % -
Melt temperature 190 - 230 °C -
Mold temperature 60 - 120 °C -
Diagrams
Stress-strain , Ultraform® S2320 003 PRO AT, POM, BASF
Secant modulus-strain , Ultraform® S2320 003 PRO AT, POM, BASF
Specific volume-temperature (pvT) , Ultraform® S2320 003 PRO AT, POM, BASF
Characteristics
Processing
Injection Molding
Delivery form
Pellets
Additives
Release agent
Certifications
Food contact, Medical Grade, Biocompatibility ISO 10993, US Pharmacopeia Class VI Approved, Drug Master File
Applications
Automotive, Medical
Regional Availability
Other text information
Injection molding
PREPROCESSING
Pre/Post-processing, max. allowed water content: .2 %
Pre/Post-processing, Pre-drying, Temperature: 100 °C
Pre/Post-processing, Pre-drying, Time: 3 h

PROCESSING
injection molding, Melt temperature, range: 190 - 230 °C
injection molding, Melt temperature, recommended: 200 °C
injection molding, Mold temperature, range: 60 - 120 °C
injection molding, Mold temperature, recommended: 90 °C
injection molding, Dwell time, thermoplastics: 10 min

Processing

Usual single-flighted three-section screws with an effective screw length of at least 15 D, better 20 - 23 D are suitable for the injection molding of Ultraform.

Pretreatment

Granules or pellets in original packaging can be processed without any special pretreatment. Granules or pellets which have become moist due to prolonged or incorrect storage (e.g. by formation of condensed water) must be dried in dehumidifying or recirculating air dryers for approx. 3 hours at about 100 - 110 °C. The moisture content should not exceed 0.2 %.


Postprocessing

If parts were produced at a comparatively low mold temperature (e.g. in order to obtain short cycle times) and must not change their geometry in use thermal postprocessing inducing dimensional changes by postcrystallization may be necessary. In such cases parts should be stored in an oven with recirculated air at temperatures of 100 - 130 °C until dimensions don't change significantly any further. The time needed for this has to be determined experimentally.
Disclaimer
Copyright Altair Engineering GmbH. Altair Engineering GmbH assumes no liability for the system to be free of errors. The user takes sole responsibility for the use of this data under the exclusion of every liability from Altair Engineering GmbH; this is especially valid for claims of compensation resulting from consequential damages. Altair explicitly points out that any decision about the application of materials must be double checked with the producer of this material. This includes all contents of this system. Copyright laws are applicable for the content of this system.
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