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This is the free Material Data Center Datasheet of Ultraform® N2320 003 PRO AT - POM - BASF

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Testo del prodotto
Rapidly solidifying standard grade for injection molding.

Ultraform® PRO offers a comprehensive service package, which supports customers in product development for the medical technology market.

Ultraform® PRO complies with the basic requirements of Pharmacopoeia and Biocompatibility-Tests in Europe, United States and Japan respectively as specified below. However, the biocompatibility tests were recorded on tests specimens of Ultraform PRO to show compatibility and potential suitability of the material in general. The biocompatibility-tests and the other tests listed below are not part of any continuous production control.

European Pharmacopoeia, Japanese Pharmacopoeia:
The composition of the product complies with the basic requirements of the European Pharmacopoeia 8th Edition, Chap.
3.2.2. "Plastic Containers and Closures for Pharmaceutical Use" and with the basic requirements of the Japanese Pharmacopoeia,16th Edition, General Information, “17. Plastic Containers for Pharmaceutical Products”. However, suitability for the end application concerned including observation of given limitations and toxicological thresholds have to be ensured on the final article by the producer.

US Pharmacopoeia: Biological Reactivity Tests, USP Plastic Class VI (USP VI)

ISO 10993-5: Biological Evaluation of Medical Devices Part 5: Test for Cytotoxicity

DMF: A Drug Master File (DMF) has been registered at FDA for Ultraform® PRO.

Food Contact: Ultraform® PRO is in compliance with multiple regional food contact regulations, especially for Europe and United States.

Additional compliances may also be available. Please contact your local representative or the Ultraplaste Infopoint (E-Mail: ultraplaste.infopoint@basf.com, Telefon: 49 621-60-78780, Fax: 49 621-60-78730).

For notice:
However, BASF has not designed or tested its plastics with respect to all of the special requirements related to their use in medical devices (defined in risk classes I to III according to the European and US Medical Device legislation) and pharmaceutical applications. Therefore BASF makes no warranties, express or implied, concerning the suitability of any BASF plastics for use in any medical device and pharmaceutical applications.

Abbreviated designation according to ISO 1043-1: POM
Designation according to ISO 29988-POM-K,,M-GNR,4-2
Caratteristiche FisicheValoreUnitáNorma del test
ISO Data
Indice di fusione di volume, MVR 7.5 cm³/10min ISO 1133
Temperatura 190 °C -
Carico 2.16 kg -
Ritiro di stampaggio, parallelo 2.1 % ISO 294-4, 2577
Ritiro di stampaggio, perpendicolare 2.1 % ISO 294-4, 2577
Proprietà MeccanicheValoreUnitáNorma del test
ISO Data
Modulo a trazione 2700 MPa ISO 527
Carico unitario a trazione 64 MPa ISO 527
Deformazione a snervamento 10.7 % ISO 527
Deformazione nominale a rottura 32 % ISO 527
Modulo di scorrimento a trazione, 1h 1800 MPa ISO 899-1
Modulo di scorrimento a trazione, 1000h 1400 MPa ISO 899-1
Resistenza all'urto Charpy, +23°C 270 kJ/m² ISO 179/1eU
Resistenza all'urto Charpy, -30°C 250 kJ/m² ISO 179/1eU
Resistenzia all'urto Charpy con intaglio, +23°C 6.5 kJ/m² ISO 179/1eA
Resistenzia all'urto Charpy con intaglio, -30°C 5.5 kJ/m² ISO 179/1eA
Proprietà TermicheValoreUnitáNorma del test
ISO Data
Temperatura di fusione, 10°C/min 166 °C ISO 11357-1/-3
Temp.di inflessione sotto carico, 1.80 MPa 95 °C ISO 75-1/-2
Temp.di inflessione sotto carico, 0.45 MPa 156 °C ISO 75-1/-2
Temp.di rammollimento Vicat, B 150 °C ISO 306
Coeff.di dilatazione termica lin., parallelo 110 E-6/K ISO 11359-1/-2
Reaz. al fuoco spess.nom. 1.5mm HB class IEC 60695-11-10
Spessore provato 1.6 mm -
Yellow Card disponibile - -
Reazione al fuoco a spessore h HB class IEC 60695-11-10
Spessore provato 0.8 mm -
Yellow Card disponibile - -
Indice di ossigeno 15 % ISO 4589-1/-2
Proprietà ElettricheValoreUnitáNorma del test
ISO Data
Costante dielettrica relativa, 100Hz 3.8 - IEC 62631-2-1
Costante dielettrica relativa, 1MHz 3.8 - IEC 62631-2-1
Fattore di dissipazione, 100Hz 10 E-4 IEC 62631-2-1
Fattore di dissipazione, 1MHz 50 E-4 IEC 62631-2-1
Resistività volumica 1E11 Ohm*m IEC 62631-3-1
Resistività superficiale 1E13 Ohm IEC 62631-3-2
Rigidità dielettrica 40 kV/mm IEC 60243-1
Res. Alle correnti striscianti superficiali 600 - IEC 60112
Altre ProprietàValoreUnitáNorma del test
Assorbimento d'acqua 0.9 % Sim. alla ISO 62
Assorbimento d'umidità 0.2 % Sim. alla ISO 62
Massa volumica 1410 kg/m³ ISO 1183
Raccomandazione de Processabilità Stampaggio ad IniezioneValoreUnitáNorma del test
Pre-essiccamento - Temperatura 100 °C -
Pre-essiccamento - Tempo 3 h -
Umidità del Processo ≤0.2 % -
Temperatura di fusione 190 - 230 °C -
Temperatura dello stampo 60 - 120 °C -
Funzioni
Sforzi-deformazione , Ultraform® N2320 003 PRO AT, POM, BASF
Modulo secante-deformazione , Ultraform® N2320 003 PRO AT, POM, BASF
Volume specifico-temperatura (pvT) , Ultraform® N2320 003 PRO AT, POM, BASF
Caratteristiche
Processabilità e Forma di Forni
Stampaggio ad Iniezione
Forma fisica disponibile
Pellet
Additivi
Agente di distacco
Certifications
Contatto con gli alimenti, Grado medico, Biocompatibility ISO 10993, Approvazione della USP class VI, Drug Master File
Applicazioni
Medicale
Disponibilità geografica
Altre informazioni
Stampaggio ad Iniezione
PREPROCESSING
Pre/Post-processing, max. allowed water content: .2 %
Pre/Post-processing, Pre-drying, Temperature: 100 °C
Pre/Post-processing, Pre-drying, Time: 3 h

PROCESSING
injection molding, Melt temperature, range: 190 - 230 °C
injection molding, Melt temperature, recommended: 200 °C
injection molding, Mold temperature, range: 60 - 120 °C
injection molding, Mold temperature, recommended: 90 °C
injection molding, Dwell time, thermoplastics: 10 min

Processing

Usual single-flighted three-section screws with an effective screw length of at least 15 D, better 20 - 23 D are suitable for the injection molding of Ultraform.

Pretreatment

Granules or pellets in original packaging can be processed without any special pretreatment. Granules or pellets which have become moist due to prolonged or incorrect storage (e.g. by formation of condensed water) must be dried in dehumidifying or recirculating air dryers for approx. 3 hours at about 100 - 110 °C. The moisture content should not exceed 0.2 %.


Postprocessing

If parts were produced at a comparatively low mold temperature (e.g. in order to obtain short cycle times) and must not change their geometry in use thermal postprocessing inducing dimensional changes by postcrystallization may be necessary. In such cases parts should be stored in an oven with recirculated air at temperatures of 100 - 130 °C until dimensions don't change significantly any further. The time needed for this has to be determined experimentally.
Disclaimer
Copyright Altair Engineering GmbH. Altair Engineering GmbH assumes no liability for the system to be free of errors. The user takes sole responsibility for the use of this data under the exclusion of every liability from Altair Engineering GmbH; this is especially valid for claims of compensation resulting from consequential damages. Altair explicitly points out that any decision about the application of materials must be double checked with the producer of this material. This includes all contents of this system. Copyright laws are applicable for the content of this system.
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