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This is the free Material Data Center Datasheet of Ultraform® S2320 003 PRO AT - POM - BASF

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商品の説明文
Easy flowing and rapidly freezing grade for injection molding difficult, thin-walled parts.

Ultraform® PRO offers a comprehensive service package, which supports customers in product development for the medical technology market.

Ultraform® PRO complies with the basic requirements of Pharmacopoeia and Biocompatibility-Tests in Europe, United States and Japan respectively as specified below. However, the biocompatibility tests were recorded on tests specimens of Ultraform PRO to show compatibility and potential suitability of the material in general. The biocompatibility-tests and the other tests listed below are not part of any continuous production control.

European Pharmacopoeia, Japanese Pharmacopoeia:
The composition of the product complies with the basic requirements of the European Pharmacopoeia 8th Edition, Chap.
3.2.2. "Plastic Containers and Closures for Pharmaceutical Use" and with the basic requirements of the Japanese Pharmacopoeia,16th Edition, General Information, “17. Plastic Containers for Pharmaceutical Products”. However, suitability for the end application concerned including observation of given limitations and toxicological thresholds have to be ensured on the final article by the producer.

US Pharmacopoeia: Biological Reactivity Tests, USP Plastic Class VI (USP VI)

ISO 10993-5: Biological Evaluation of Medical Devices Part 5: Test for Cytotoxicity

DMF: A Drug Master File (DMF) has been registered at FDA for Ultraform® PRO.

Food Contact: Ultraform® PRO is in compliance with multiple regional food contact regulations, especially for Europe and United States.

Additional compliances may also be available. Please contact your local representative or the Ultraplaste Infopoint (E-Mail: ultraplaste.infopoint@basf.com, Telefon: 49 621-60-78780, Fax: 49 621-60-78730).

For notice:
However, BASF has not designed or tested its plastics with respect to all of the special requirements related to their use in medical devices (defined in risk classes I to III according to the European and US Medical Device legislation) and pharmaceutical applications. Therefore BASF makes no warranties, express or implied, concerning the suitability of any BASF plastics for use in any medical device and pharmaceutical applications.

Abbreviated designation according to ISO 1043-1: POM
Designation according to ISO 29988-POM-K,,M-GNR,4-2
Processing/Physical Characteristics単位テスト基準
ISO データ
メルトボリュームレイト, MVR 11 cm³/10min ISO 1133
温度 190 °C -
荷重 2.16 kg -
成形収縮率, 平行 2.1 % ISO 294-4, 2577
成形収縮率, 直角 2.1 % ISO 294-4, 2577
機械的特性単位テスト基準
ISO データ
引張弾性率 2700 MPa ISO 527
降伏応力 64 MPa ISO 527
降伏ひずみ 10 % ISO 527
破壊呼びひずみ 29 % ISO 527
曲げ弾性率, 23°C 2700 MPa ISO 178
引張クリープ弾性率, 1h 1900 MPa ISO 899-1
引張クリープ弾性率, 1000h 1300 MPa ISO 899-1
シャルピー衝撃強さ, +23°C 250 kJ/m² ISO 179/1eU
シャルピー衝撃強さ, -30°C 230 kJ/m² ISO 179/1eU
ノッチ付きシャルピー衝撃強さ, +23°C 6 kJ/m² ISO 179/1eA
ノッチ付きシャルピー衝撃強さ, -30°C 5.5 kJ/m² ISO 179/1eA
ノッチ付きIzod衝撃強さ, +23°C 5.5 kJ/m² ISO 180/1A
ノッチ付きIzod衝撃強さ 5.5 kJ/m² ISO 180/1A
温度 -30 °C -
Ball indentation hardness 145 MPa ISO 2039-1
熱的特性単位テスト基準
ISO データ
溶融温度, 10°C/min 167 °C ISO 11357-1/-3
荷重たわみ温度, 1.80 MPa 100 °C ISO 75-1/-2
荷重たわみ温度, 0.45 MPa 156 °C ISO 75-1/-2
ビカット軟化温度, B 150 °C ISO 306
線膨張係数, 平行 110 E-6/K ISO 11359-1/-2
1.5mm厚さでの燃焼性 HB class IEC 60695-11-10
試験片の厚さ 1.6 mm -
Yellow Card 可用 はい - -
厚さhでの燃焼性 HB class IEC 60695-11-10
試験片の厚さ 0.8 mm -
Yellow Card 可用 はい - -
酸素指数 15 % ISO 4589-1/-2
電気的特性.単位テスト基準
ISO データ
比誘電率, 100Hz 3.8 - IEC 62631-2-1
比誘電率, 1MHz 3.8 - IEC 62631-2-1
誘電正接, 100Hz 10 E-4 IEC 62631-2-1
誘電正接, 1MHz 50 E-4 IEC 62631-2-1
体積抵抗率 1E11 Ohm*m IEC 62631-3-1
表面抵抗率 1E13 Ohm IEC 62631-3-2
耐電圧 40 kV/mm IEC 60243-1
耐トラッキング性 600 - IEC 60112
その他の特性.単位テスト基準
吸水率 0.9 % Sim. to ISO 62
吸湿率 0.2 % Sim. to ISO 62
密度 1410 kg/m³ ISO 1183
Processing Recommendation Injection Molding単位テスト基準
Pre-drying - Temperature 100 °C -
Pre-drying - Time 3 h -
Processing humidity ≤0.2 % -
樹脂温度 190 - 230 °C -
金型温度 60 - 120 °C -
機能
 応力-ひずみ. , Ultraform® S2320 003 PRO AT, POM, BASF
 割線弾性率−ひずみ. , Ultraform® S2320 003 PRO AT, POM, BASF
 pvT , Ultraform® S2320 003 PRO AT, POM, BASF
特殊な特性
成形加工法.
射出成形.
納入形状.
ペレット.
添加剤.
離型剤.
Certifications
Food contact, Medical Grade, Biocompatibility ISO 10993, US Pharmacopeia Class VI Approved, Drug Master File
アプリケーション
自動車, 医療の
領域別の利用可能性
その他の情報
村遜速揃
PREPROCESSING
Pre/Post-processing, max. allowed water content: .2 %
Pre/Post-processing, Pre-drying, Temperature: 100 °C
Pre/Post-processing, Pre-drying, Time: 3 h

PROCESSING
injection molding, Melt temperature, range: 190 - 230 °C
injection molding, Melt temperature, recommended: 200 °C
injection molding, Mold temperature, range: 60 - 120 °C
injection molding, Mold temperature, recommended: 90 °C
injection molding, Dwell time, thermoplastics: 10 min

Processing

Usual single-flighted three-section screws with an effective screw length of at least 15 D, better 20 - 23 D are suitable for the injection molding of Ultraform.

Pretreatment

Granules or pellets in original packaging can be processed without any special pretreatment. Granules or pellets which have become moist due to prolonged or incorrect storage (e.g. by formation of condensed water) must be dried in dehumidifying or recirculating air dryers for approx. 3 hours at about 100 - 110 °C. The moisture content should not exceed 0.2 %.


Postprocessing

If parts were produced at a comparatively low mold temperature (e.g. in order to obtain short cycle times) and must not change their geometry in use thermal postprocessing inducing dimensional changes by postcrystallization may be necessary. In such cases parts should be stored in an oven with recirculated air at temperatures of 100 - 130 °C until dimensions don't change significantly any further. The time needed for this has to be determined experimentally.
Disclaimer
Copyright Altair Engineering GmbH. Altair Engineering GmbH assumes no liability for the system to be free of errors. The user takes sole responsibility for the use of this data under the exclusion of every liability from Altair Engineering GmbH; this is especially valid for claims of compensation resulting from consequential damages. Altair explicitly points out that any decision about the application of materials must be double checked with the producer of this material. This includes all contents of this system. Copyright laws are applicable for the content of this system.
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