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This is the free Material Data Center Datasheet of Ultraform® S2320 003 PRO AT - POM - BASF

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제품 설명서
Easy flowing and rapidly freezing grade for injection molding difficult, thin-walled parts.

Ultraform® PRO offers a comprehensive service package, which supports customers in product development for the medical technology market.

Ultraform® PRO complies with the basic requirements of Pharmacopoeia and Biocompatibility-Tests in Europe, United States and Japan respectively as specified below. However, the biocompatibility tests were recorded on tests specimens of Ultraform PRO to show compatibility and potential suitability of the material in general. The biocompatibility-tests and the other tests listed below are not part of any continuous production control.

European Pharmacopoeia, Japanese Pharmacopoeia:
The composition of the product complies with the basic requirements of the European Pharmacopoeia 8th Edition, Chap.
3.2.2. "Plastic Containers and Closures for Pharmaceutical Use" and with the basic requirements of the Japanese Pharmacopoeia,16th Edition, General Information, “17. Plastic Containers for Pharmaceutical Products”. However, suitability for the end application concerned including observation of given limitations and toxicological thresholds have to be ensured on the final article by the producer.

US Pharmacopoeia: Biological Reactivity Tests, USP Plastic Class VI (USP VI)

ISO 10993-5: Biological Evaluation of Medical Devices Part 5: Test for Cytotoxicity

DMF: A Drug Master File (DMF) has been registered at FDA for Ultraform® PRO.

Food Contact: Ultraform® PRO is in compliance with multiple regional food contact regulations, especially for Europe and United States.

Additional compliances may also be available. Please contact your local representative or the Ultraplaste Infopoint (E-Mail: ultraplaste.infopoint@basf.com, Telefon: 49 621-60-78780, Fax: 49 621-60-78730).

For notice:
However, BASF has not designed or tested its plastics with respect to all of the special requirements related to their use in medical devices (defined in risk classes I to III according to the European and US Medical Device legislation) and pharmaceutical applications. Therefore BASF makes no warranties, express or implied, concerning the suitability of any BASF plastics for use in any medical device and pharmaceutical applications.

Abbreviated designation according to ISO 1043-1: POM
Designation according to ISO 29988-POM-K,,M-GNR,4-2
Processing/Physical Characteristics단위시험규격
ISO 데이터
용융 부피 - 흐름 속도, MVR 11 cm³/10min ISO 1133
온도 190 °C -
하중 2.16 kg -
성형 수축률, 평행 2.1 % ISO 294-4, 2577
성형 수축률, 수직 2.1 % ISO 294-4, 2577
기계적 특성단위시험규격
ISO 데이터
인장탄성률 2700 MPa ISO 527
항복강도 64 MPa ISO 527
항복변형률 10 % ISO 527
파단시 평균신율 29 % ISO 527
굴곡 계수, 23°C 2700 MPa ISO 178
탄성변형률, 1h 1900 MPa ISO 899-1
탄성변형률, 1000h 1300 MPa ISO 899-1
챠피 충격 강도 , +23°C 250 kJ/m² ISO 179/1eU
챠피 충격 강도, -30°C 230 kJ/m² ISO 179/1eU
챠피 노치드 충격 강도, +23°C 6 kJ/m² ISO 179/1eA
챠피 노치드 충격 강도, -30°C 5.5 kJ/m² ISO 179/1eA
아이조드 충격은 노치, +23°C 5.5 kJ/m² ISO 180/1A
아이조드 충격은 노치 5.5 kJ/m² ISO 180/1A
온도 -30 °C -
Ball indentation hardness 145 MPa ISO 2039-1
열적 특성단위시험규격
ISO 데이터
녹는점, 10°C/min 167 °C ISO 11357-1/-3
하중하에서의 변형온도, 1.80 MPa 100 °C ISO 75-1/-2
하중하에서의 변형온도, 0.45 MPa 156 °C ISO 75-1/-2
비카트 연화 온도, B 150 °C ISO 306
선형 열팽창 계수, 평행 110 E-6/K ISO 11359-1/-2
1.5mm 평균두께에서의 난연성 HB class IEC 60695-11-10
테스트 두께 1.6 mm -
Yellow Card 유효한 - -
두께 H인 제품의 난연성 HB class IEC 60695-11-10
테스트 두께 0.8 mm -
Yellow Card 유효한 - -
산소지수로서의 난연성 15 % ISO 4589-1/-2
전기적 특성단위시험규격
ISO 데이터
상대 유전율, 100Hz 3.8 - IEC 62631-2-1
상대 유전뮬, 1MHz 3.8 - IEC 62631-2-1
소산 인자, 100Hz 10 E-4 IEC 62631-2-1
소산 인자, 1MHz 50 E-4 IEC 62631-2-1
부피 저항 1E11 Ohm*m IEC 62631-3-1
표면 저항 1E13 Ohm IEC 62631-3-2
전기 압력 40 kV/mm IEC 60243-1
CTI 600 - IEC 60112
기타 특성단위시험규격
물에서의 흡수성 0.9 % ISO 62와 유사
조건에서의 흡습성 0.2 % ISO 62와 유사
밀도 1410 kg/m³ ISO 1183
Processing Recommendation Injection Molding단위시험규격
Pre-drying - Temperature 100 °C -
Pre-drying - Time 3 h -
Processing humidity ≤0.2 % -
용융수지온도 190 - 230 °C -
성형온도 60 - 120 °C -
도표
응력-신율 , Ultraform® S2320 003 PRO AT, POM, BASF
시컨트탄성율-신율 , Ultraform® S2320 003 PRO AT, POM, BASF
비용적-온도(pvT) , Ultraform® S2320 003 PRO AT, POM, BASF
특징
생산 공정
사출 성형
인도 유형
펠렛 (입자,알갱이)
부가물
이형제
Certifications
Food contact, Medical Grade, Biocompatibility ISO 10993, US Pharmacopeia Class VI Approved, Drug Master File
응용
자동차의, 의료
지역별 검색
기타 정보
사E성
PREPROCESSING
Pre/Post-processing, max. allowed water content: .2 %
Pre/Post-processing, Pre-drying, Temperature: 100 °C
Pre/Post-processing, Pre-drying, Time: 3 h

PROCESSING
injection molding, Melt temperature, range: 190 - 230 °C
injection molding, Melt temperature, recommended: 200 °C
injection molding, Mold temperature, range: 60 - 120 °C
injection molding, Mold temperature, recommended: 90 °C
injection molding, Dwell time, thermoplastics: 10 min

Processing

Usual single-flighted three-section screws with an effective screw length of at least 15 D, better 20 - 23 D are suitable for the injection molding of Ultraform.

Pretreatment

Granules or pellets in original packaging can be processed without any special pretreatment. Granules or pellets which have become moist due to prolonged or incorrect storage (e.g. by formation of condensed water) must be dried in dehumidifying or recirculating air dryers for approx. 3 hours at about 100 - 110 °C. The moisture content should not exceed 0.2 %.


Postprocessing

If parts were produced at a comparatively low mold temperature (e.g. in order to obtain short cycle times) and must not change their geometry in use thermal postprocessing inducing dimensional changes by postcrystallization may be necessary. In such cases parts should be stored in an oven with recirculated air at temperatures of 100 - 130 °C until dimensions don't change significantly any further. The time needed for this has to be determined experimentally.
Disclaimer
Copyright Altair Engineering GmbH. Altair Engineering GmbH assumes no liability for the system to be free of errors. The user takes sole responsibility for the use of this data under the exclusion of every liability from Altair Engineering GmbH; this is especially valid for claims of compensation resulting from consequential damages. Altair explicitly points out that any decision about the application of materials must be double checked with the producer of this material. This includes all contents of this system. Copyright laws are applicable for the content of this system.
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