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This is the free Material Data Center Datasheet of Ultraform® N2320 003 PRO AT - POM - BASF

Material Data Center offers the following functions for Ultraform® N2320 003 PRO AT:
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Любая форма использования представленной информации должна осуществляться на основании заявленных условий и с учетом отсутствия ответственности создателей системы.
Описание продукта
Rapidly solidifying standard grade for injection molding.

Ultraform® PRO offers a comprehensive service package, which supports customers in product development for the medical technology market.

Ultraform® PRO complies with the basic requirements of Pharmacopoeia and Biocompatibility-Tests in Europe, United States and Japan respectively as specified below. However, the biocompatibility tests were recorded on tests specimens of Ultraform PRO to show compatibility and potential suitability of the material in general. The biocompatibility-tests and the other tests listed below are not part of any continuous production control.

European Pharmacopoeia, Japanese Pharmacopoeia:
The composition of the product complies with the basic requirements of the European Pharmacopoeia 8th Edition, Chap.
3.2.2. "Plastic Containers and Closures for Pharmaceutical Use" and with the basic requirements of the Japanese Pharmacopoeia,16th Edition, General Information, “17. Plastic Containers for Pharmaceutical Products”. However, suitability for the end application concerned including observation of given limitations and toxicological thresholds have to be ensured on the final article by the producer.

US Pharmacopoeia: Biological Reactivity Tests, USP Plastic Class VI (USP VI)

ISO 10993-5: Biological Evaluation of Medical Devices Part 5: Test for Cytotoxicity

DMF: A Drug Master File (DMF) has been registered at FDA for Ultraform® PRO.

Food Contact: Ultraform® PRO is in compliance with multiple regional food contact regulations, especially for Europe and United States.

Additional compliances may also be available. Please contact your local representative or the Ultraplaste Infopoint (E-Mail: ultraplaste.infopoint@basf.com, Telefon: 49 621-60-78780, Fax: 49 621-60-78730).

For notice:
However, BASF has not designed or tested its plastics with respect to all of the special requirements related to their use in medical devices (defined in risk classes I to III according to the European and US Medical Device legislation) and pharmaceutical applications. Therefore BASF makes no warranties, express or implied, concerning the suitability of any BASF plastics for use in any medical device and pharmaceutical applications.

Abbreviated designation according to ISO 1043-1: POM
Designation according to ISO 29988-POM-K,,M-GNR,4-2
Технологические и физические свойстваЗначениеЕдиницаСтандарт
Данные ISO
Показатель текучести расплава, ПТР 7.5 см³/10мин ISO 1133
Температура 190 °C -
Нагрузка 2.16 kg -
Усадка при литье, продольная 2.1 % ISO 294-4, 2577
Усадка при литье, поперечная 2.1 % ISO 294-4, 2577
Механические свойстваЗначениеЕдиницаСтандарт
Данные ISO
Модуль упругости при растяжении 2700 МПа ISO 527
Напряжение в точке текучести 64 МПа ISO 527
Удлинение в точке текучести 10.7 % ISO 527
Номинальное удлинение при разрыве 32 % ISO 527
Модуль ползучести при растяжении, 1ч 1800 МПа ISO 899-1
Модуль ползучести при растяжении, 1000ч 1400 МПа ISO 899-1
Ударная вязкость по Шарпи, +23°C 270 кДж/м2 ISO 179/1eU
Ударная вязкость по Шарпи, -30°C 250 кДж/м2 ISO 179/1eU
Ударная вязкость по Шарпи с надрезом, +23°C 6.5 кДж/м2 ISO 179/1eA
Ударная вязкость по Шарпи с надрезом, -30°C 5.5 кДж/м2 ISO 179/1eA
Теплофизические свойстваЗначениеЕдиницаСтандарт
Данные ISO
Температура плавления, 10°C/мин 166 °C ISO 11357-1/-3
Температура изгиба под нагрузкой, 1.80 МПа 95 °C ISO 75-1/-2
Температура изгиба под нагрузкой, 0.45 МПа 156 °C ISO 75-1/-2
Температура размягчения по Вика, B 150 °C ISO 306
Коэффициент линейного теплового расширения, продольный 110 E-6/K ISO 11359-1/-2
Класс горючести при номинальной толщине 1.5 мм HB класс IEC 60695-11-10
Толщина образца 1.6 мм -
желтая карточка (Yellow Card) да - -
Класс горючести при толщине образца h HB класс IEC 60695-11-10
Толщина образца 0.8 мм -
желтая карточка (Yellow Card) да - -
Кислородный индекс 15 % ISO 4589-1/-2
Электрические свойстваЗначениеЕдиницаСтандарт
Данные ISO
Относительная диэлектрическая проницаемость, 100Гц 3.8 - IEC 62631-2-1
Относительная диэлектрическая проницаемость, 1МГц 3.8 - IEC 62631-2-1
Коэффициент диэлектрических потерь, 100 Гц 10 E-4 IEC 62631-2-1
Коэффициент диэлектрических потерь, 1 MГц 50 E-4 IEC 62631-2-1
Удельное объемное сопротивление 1E11 Ом*м IEC 62631-3-1
Удельное поверхностное сопротивление 1E13 Ом IEC 62631-3-2
Электрическая прочность 40 кВ/мм IEC 60243-1
Сравнительный показатель пробоя 600 - IEC 60112
Прочие свойстваЗначениеЕдиницаСтандарт
Водопоглощение 0.9 % Sim. to ISO 62
Поглощение влаги 0.2 % Sim. to ISO 62
Плотность 1410 кг/м³ ISO 1183
Рекомендации по переработке литьем под давлениемЗначениеЕдиницаСтандарт
Температура предварительной сушки 100 °C -
Время предварительной сушки 3 h -
Влажность переработки ≤0.2 % -
Температура расплава 190 - 230 °C -
Температура формы 60 - 120 °C -
Диаграммы
Напряжение - удлинение , Ultraform® N2320 003 PRO AT, POM, BASF
Секущая модуля упругости - удлинение , Ultraform® N2320 003 PRO AT, POM, BASF
Удельный объем - Температура (pvT) , Ultraform® N2320 003 PRO AT, POM, BASF
Особые свойства и характеристики
Способы переработки
Литье под давлением
Вид поставки
Гранулы
Добавки
Добавка, улучшающая съем изделия с пресс-формы
Сертификаты
Контакт с пищей, Медицинский сорт, Biocompatibility ISO 10993, Одобрено Фармокопией США, класс VI, Drug Master File
Применение
Медицинского назначения
Доступность материала по регионам
Другая текстовая информация
Литье под давлением
PREPROCESSING
Pre/Post-processing, max. allowed water content: .2 %
Pre/Post-processing, Pre-drying, Temperature: 100 °C
Pre/Post-processing, Pre-drying, Time: 3 h

PROCESSING
injection molding, Melt temperature, range: 190 - 230 °C
injection molding, Melt temperature, recommended: 200 °C
injection molding, Mold temperature, range: 60 - 120 °C
injection molding, Mold temperature, recommended: 90 °C
injection molding, Dwell time, thermoplastics: 10 min

Processing

Usual single-flighted three-section screws with an effective screw length of at least 15 D, better 20 - 23 D are suitable for the injection molding of Ultraform.

Pretreatment

Granules or pellets in original packaging can be processed without any special pretreatment. Granules or pellets which have become moist due to prolonged or incorrect storage (e.g. by formation of condensed water) must be dried in dehumidifying or recirculating air dryers for approx. 3 hours at about 100 - 110 °C. The moisture content should not exceed 0.2 %.


Postprocessing

If parts were produced at a comparatively low mold temperature (e.g. in order to obtain short cycle times) and must not change their geometry in use thermal postprocessing inducing dimensional changes by postcrystallization may be necessary. In such cases parts should be stored in an oven with recirculated air at temperatures of 100 - 130 °C until dimensions don't change significantly any further. The time needed for this has to be determined experimentally.
Дискламация
Copyright Altair Engineering GmbH. Altair Engineering GmbH assumes no liability for the system to be free of errors. The user takes sole responsibility for the use of this data under the exclusion of every liability from Altair Engineering GmbH; this is especially valid for claims of compensation resulting from consequential damages. Altair explicitly points out that any decision about the application of materials must be double checked with the producer of this material. This includes all contents of this system. Copyright laws are applicable for the content of this system.
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